Efficient Permanent Crossbelt Separator for Mining Iron Removal

Product Description

The RCYD-C Series Heavy-Duty Self-Cleaning Permanent Magnet is designed for high-intensity and high-load operations. At its core, it uses high-performance neodymium iron boron (NdFeB) permanent magnets to generate a powerful and deep magnetic field. This allows it to efficiently and automatically remove ferrous impurities-such as iron chips, nails, screws, and even large iron pieces-from heavy material flows.
The system integrates a permanent magnetic circuit, a self-cleaning belt, and a geared motor into a fully automated unit that captures, transports, and discharges tramp metal without manual intervention. It is an ideal solution for protecting downstream equipment like crushers and grinders, while also improving end-product purity.

Features a computer-optimized magnetic circuit and high-performance rare-earth NdFeB magnets. This combination delivers a high-intensity magnetic field with deep penetration, ensuring efficient extraction of ferrous contaminants even from deep within material beds.

 

 

Built with a heavy-duty structure, reinforced protection for critical components,and a robust sprocket drive system.
It is engineered to withstand high-impact shocks from large, sharp ferrous metals, making it perfectly suited for the toughest environments like mining and scrap metal recycling.
The RCYD-C model offers an optional stainless steel armored protection layer on the belt surface, effectively preventing cutting and tearing caused by sharp metals (such as rebars and sheet metal edges), significantly extending the service life of the belt.

The entire system requires minimal electricity-only enough to power the conveyor belt. The permanent magnet core consumes zero energy, resulting in extremely low operating costs and enabling reliable, continuous 24/7 operation.
The classic sprocket drive design offers superior impact resistance and operational stability compared to traditional belt drives. With fewer maintenance points and simple installation, it significantly reduces overall operating and maintenance costs.
THE RCYD-C SERIES IS WIDELY USED FOR AUTOMATICALLY REMOVING FERROUS IMPURITIES FROM NON-MAGNETIC<br/>MATERIALS IN VARIOUS APPLICATIONS:

Resource Recovery: Scrap steel recycling plants, End-of-life vehicle (ELV) processing, Municipal solid waste (MSW) sorting.
Mining and Metallurgy: Raw material handling for Iron ore, Coal mines, Non-ferrous metal mines, sintering plants, and steel mills.
Building Materials: Purification of raw materials such as cement, quartz sand, granite, and gypsum.
Power and Chemical Industries: Coal conveying systems in coal-fired power plants and biomass power plants, along with chemical raw material processing.Other Industries: Wood shredding, Glass recycling, grain processing, and more.

Model	Dimensions(L*W*H) mm	Belt Width (mm)	Rated Suspended Height (mm)	Magnetic Field Strength (GS)	Motor Power (kw)	Weight (kg)
RCYD-C50	1980*910*732	500	150	≥700	1.5	715
RCYD-C65	2250*1060*732	650	200	≥700	1.5	890
RCYD-C80	2350*1260*732	800	250	≥700	2.2	1295
RCYD-C100	2720*1460*813	1000	300	≥700	3	1680
RCYD-C120	2920*1720*878	1200	350	≥700	4	2325
RCYD-C140	3120*1920*878	1400	400	≥700	4	3150
RCYD-C160	3290*2120*878	1600	450	≥700	5.5	3530
RCYD-C180	3570*2435*985	1800	500	≥700	7.5	5850
RCYD-C200	3590*2630*1022	2000	550	≥700	7.5	6710

NOTE: THE ABOVE ARE PARTIAL MODELS, WE SUPPORT CUSTOM DESIGNS.
CUSTOMER CASE
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Case 1: Domestic Waste Recycling Industry
Equipment: 2 RCYD-C140 Suspended Over Vibrating Feeders
Results: The magnets effectively remove ferrous metals (such as cans, bottle caps, and iron scraps) from household waste. This protects downstream crushing equipment from damage, improves the purity of sorted materials, and allows efficient recovery of metal resources, delivering both economic and environmental benefits.
Case 2: Waste Incineration Slag Industry
Equipment: 3 RCYD-C160 Units Mounted Above Belt Conveyors
Results: The systems efficiently extract and automatically recover iron-based metals (including wires, nails, and partially burnt packaging) from slag. This significantly increases metal recovery rates, reduces wear on crushers, improves the purity of slag-derived aggregates, and enhances the overall value of the end products.
Case 3: Construction Waste Recycling Line
Equipment: 9 RCYD-C180 Units Installed Above Conveyor Belts
Results: As part of a large-scale construction waste recycling system provided by Fusun Yijie Machinery, these magnetic separators reliably remove rebar, wires, fasteners, and other ferrous metals. They protect key crushing equipment (such as jaw, impact, and hammer crushers) from serious damage and unplanned downtime. The high-purity recovered metal can be sold as recycled material providing strong economic return while improving the quality and marketability of recycled aggregates and building materials.
IS YOUR PRODUCTION LINE THREATENED BY MET AL IMPURITIES?
ARE YOU LOOKING FOR A RELIABLE, EFFICIENT, AND LOW-COST IRON REMOVAL SOLUTION?
Our engineers will recommend the most suitable RCYD-C model based on your material characteristics, conveyor belt width, and working conditions, helping you enhanoe product quality, safeguard critical equipment, and reduce operational costs.
EJET MAGNET'S COMMITMENT TO EXCELLENCE
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Since its establishment in 2006, Ejet Magnet has provided nearly 20 customized ASR recycling solutions and equipment sets to the automotive recycling industry, with processing capacities ranging from 3 to 30 tons per hour. The company's expertise in material characteristics and composition has led to the development of highly efficient recycling lines that maximize the recovery of valuable materials from ASR.
AFTER-SALES SERVICE AND SUPPORT

Ejet Magnet is committed to providing exceptional after-sales service, including:

WARRANTY:

year warranty for the entire machine, 3-year warranty for electromagnetic coils, and 8-year warranty on magnetic performance for permanent magnet equipment.

RAPID RESPONSE:

A dedicated after-sales team promises to respond within 15 minutes and offers overseas service if issues cannot be resolved remotely.

INSTALLATION AND TRAINING:

On-site installation, commissioning, and operator training are provided to ensure optimal equipment performance and maintenance.

CONTINUOUS SUPPORT:

Ejet Magnet maintains comprehensive customer records and offers ongoing technical assistance and training.
Heavy Duty Cross-Belt Magnetic Separator Ejet Standard Duty Magnetic Cross-Belt Separators separate ferrous metal from material flow and is the ideal means of cleaning the product stream in any recycling facility.Suitable for a broad range of recycling applica- tions:cement,power plant,metallurgy,mining,chemical,glass,paper,coal,etc.
Feature
Low power consumption.
Easy maintenance,simple installation and operation.
Self-cleaning for continuous sorting operation.
Different performances meet various industry applications.
Belt width available:400-2000mm.
Heavy duty belts are available for arduous applications.