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TAINT TABOR MIXED OLD ALLOY SHEET scraps ALUMINUM
Consist of clean old alloy aluminum sheet of two or more alloys, free of foil, Venetian blinds, castings, hair wire, screen wire, food or beverage containers, radiator shells, airplane sheet, bottle caps, plastic, dirt, and other non-metallic items.
Typical stages for aluminium profils, Taint tabor TT scrap (mix aluminum, sheets, tubes , profiles, ect) , aluminium UBC, Aluminium tense, Brass scrap to get clean aluminum scraps
1.Shredding/crushing system
The shredding of metal scrap represents the first step in the recycling cycle, regardless of whether the metal scrap comes from the metalworking industry, automotive industry, electrical industry or waste industry. Typical applications include punching waste, beverage cans, profiles, car body parts, sheet metal waste and aluminum scrap of all kinds.
2.Magnetic Separation System :
the model selection depends on the ferrous content.it is may be a suspension overband magnetic separator ,a drum magnetic pulley or just a magnetic plate can fulfil the task for Magnetic metal recovery.
often powerful drum magnet also working in the whole system for irony aluminum or weakly magnetic material separation
3.Air classification machine :
in a shredder system commonly designed for vehicles, the shredded material is subjected to air separation before the separation of steel and iron material. This creates a light fraction capable of flight, known as the shredder light fraction (SLF). The heavy items from the air separation is - after separation of iron - the shredder heavy fraction (SHF). Air classifiers are commonly employed in industrial processes where a large volume of mixed materials with differing physical characteristics need to be separated quickly and efficiently.
4.Trommel screen :
or rotary screen, is a kind of mechanical screening machine which is widely used in the separation operation. It controls the material separation by the particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter on each section is the same.
5.Eddy current separator :
The principle of the eddy current separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an 'eddy current'. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible. .
eddy current separators commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created.
These eddy currents repel materials with varying degrees of force depending on their composition. Thus, able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap, and remove metallic particles and contaminants from glass and other substances. In fact, eddy current separators offer a cost effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits.
6.XRT Sorter
The goal of this sorting is to further separate and upgrade the non-ferrous heavy metals for Zorba and mixed aluminum-containing scraps that processed by eddy current separator , make non-ferrous mixture into pure metal types such as copper, zinc, brass or stainless steel. to ensure recovery and quality improvement of non-ferrous metals for further processing and secondary smelting .
7.Induction stainless steel sorter
Induction sorter is detecting the inductive metal such as copper , aluminum, Zinc, Lead, stainless steel, print circuit board(PCB) and insolation wire etc through the imbed induction sensor under the belt. With high pressure valve connected one line of nozzle after the high speed belt, eject those detected objects, the inductive of sensor could be adjusted through software via the screen.
It is normally being installed after eddy current in order to recover rest of metal after eddy current sorting such as copper, brass, zinc, aluminum and those could not be sorted by eddy current as stainless steel and insolation wire etc.
Impurity Removal and Sorting System for Recycled Aluminum Raw Materials
Raw materials used in the recycled aluminum industry - aluminium scrap aluminum industry section contains a variety of non-metallic impurities and the metal mixing with the surge in the cost of labor and the shortage of workers, the original manual picking up waste has been difficult to adapt to market requirements, our company design and manufacture of aluminium scrap slice, removing impurity separation system is able to remove magnetic metal impurity in the aluminum section, all kinds of nonmetal impurity.The iron and aluminum material blocks are separated to meet the purity requirements of raw materials.
We have several sets of production lines applied to domestic and foreign customers, the equipment runs stably, the sorting effect is good, we can provide a full set of mature waste aluminum slicing sorting device, details please call or email contact.
Process description:
The broken raw materials first go through a weak magnetic separator to separate the ferromagnetic monomer materials, and then go through a strong magnetic separation to separate the aluminum and iron wrapping materials, which then return to the crusher for crushing and re-enter the sorting process.After iron removal, the raw materials enter the vortex current separator for sorting. Aluminum and non-metallic materials (including rubber, plastic, glass, stone, etc.) are sorted out, and qualified aluminum raw materials are finally sorted out.
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RELATED PRODUCT
Besides car fluff Processing in end-of-live Vehicle Recycling , Which industrial branches can the Magnetic Separator and Eddy Current Separator be use of in?
Recycling and waste processing
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Machining and foundry industry
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Thermal power plants
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Paper industry
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Tobacco industry
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Ceramic and glass industry
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Mining and quarrying industry
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Cement and lime industry
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Chemical industry, paints and lacquers
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Wood industry
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