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PVC Sorting Waste Plastic Recycling Machine
PET scientific name polyester, is a crystalline thermoplastic resin, pet plastic is mainly used to make films, bottles and so on. About 27 million tons of PET are used worldwide each year, and most of them (about 23 million tons) are used to make bottles. With the increasing consumption of pet bottles, recycling is becoming increasingly important.
PET bottle processing and cleaning are mainly divided into sorting, crushing, pre-washing, main washing, rinsing, sorting and other steps. The perfect recycling and sorting of plastic bottles is to separate the doped PVC, other polymer bottles and Colored bottles and metal impurities are sorted out. There are still about 0.5% of iron and aluminum flakes in PET bottles that are often processed. If you use a light separator to sort directly, about 5 times the amount of PET bottles will be entrained while the metal is sorted. The best process plan is to enter the eddy current sorter with iron removal function before the light sorting, sort the iron pieces and aluminum pieces in the bottle pieces, and then enter the light sorting machine to sort other sundries. To achieve the best sorting effect.
Waste Plastic flake Recycling Machine eddy current PET Aluminum separator
Please feel free to contact us
Our EJET eddy current separator has an iron removal efficiency of more than 99%, a single-piece aluminum removal rate of more than 90%, and a bottle fetch rate of less than 0.2%. It can increase the separation rate by more than 13.6% for some materials with high separation difficulty and has been unanimously praised by users.
The picture below is a physical picture of the selected aluminum sheet. The minimum aluminum sheet size is about 1mm.
The eddy current non-ferrous metal sorting machine has a wide range of applications. If you want to know more about the usage and application site.
Eddy current non-ferrous metal separator
Eddy Current non-ferrous metallic sorting machine(ECS) is an advanced metal sorting unit that is capable of separating non-ferrous metals such as aluminum, die-cast metal, copper, and other valuable metals from nonmetallic dry recyclables. those heavy duty copper & aluminum eddy current selection equipment are increasingly used wherever separation of non-ferrous metals from a product stream(such as plastics, glass, electronic scrap, automobile shredder residue, bottom ash, foundry sand, trash, co-mingle recyclables, etc). can give a more valuable product, whether the end user is in recycling, waste reduction, raw material production, or any other process whereby separation is beneficial.
The Eddy current separator starts with a short belt conveyor with a high-speed magnetic rotor system installed at the discharge end and its drive located at the return end. The magnetic rotor is positioned within a separately rotating non-metallic drum. This magnetic rotor revolves at approximately 3600 rpm during operation. Meanwhile, the outer drum cover rotates at the same speed as the belt conveyor.
While the rotor spins at these exceptionally high speeds, it introduces an electric current into conducting metals. This electric current then produces a magnetic field, which goes on to oppose the field created by the rotor and repels conducting metals over a pre-positioned splitter plate. Any remaining materials will free-fall over the rotor, ensuring they are separated from the repelled metals.
Model | Belt Width | Belt Power | Rotor Power | Feeder Power | Belt Speed | Rotation Speed |
ECS-40P | 450mm | 0.75Kw | 3Kw | (0.12+0.12)Kw | 0-2m/s | 0-3000rpm |
ECS-65P | 650mm | 1.5Kw | 4.0Kw | (0.25+0.25)Kw | 0-2m/s | 0-3000rpm |
ECS-80P | 800mm | 1.5Kw | 4.0Kw | (0.25+0.25)Kw | 0-2m/s | 0-3000rpm |
ECS-100P | 1000mm | 2.2Kw | 5.5Kw | (0.55+0.55)Kw | 0-2m/s | 0-3000rpm |
ECS-120P | 1200mm | 2.2Kw | 5.5Kw | (0.55+0.55)Kw | 0-2m/s | 0-3000rpm |
ECS-140P | 1400mm | 2.2Kw | 5.5Kw | (0.75+0.75)Kw | 0-2m/s | 0-3000rpm |
ECS-160P | 1600mm | 2.2Kw | 5.5Kw | (0.75+0.75)Kw | 0-2m/s | 0-3000rpm |
ECS-180P | 1800mm | 2.2Kw | 5.5Kw | (0.75+0.75)Kw | 0-2m/s | 0-3000rpm |
ECS-200P | 2000mm | 2.2Kw | 5.5Kw | (0.75+0.75)Kw | 0-2m/s | 0-3000rpm |
ECS-220P | 2200mm | 2.2Kw | 5.5Kw | (1.1+1.1)Kw | 0-2m/s | 0-3000rpm |
The most suitable item coule be customized according to your requirement.
Benefits of the Eddy Current Separator
• Designed to provide the optimal eddy current fields to achieve the maximum separation of small non-ferrous metals from other materials.
• Low maintenance conveyor with extremely tough urethane belts to allow longer wear.
• Cantilever frame weldment design allows easy slip off and on belt change within minutes.
• Double VFDs for optimizing relative belt speeds.
• Available in 24″, 36″, 48″ and 60″ widths with four rotor options available based on your application needs.
• Units can be designed into "custom systems" in combinations with equipment such as transfer conveyors into and out of the system, magnetic drum separation feeders, high intensity magnetic separation conveyors, magnetic crossbelt conveyors and vibratory feeder trays.
Eddy current separator is mainly used to recycle copper, aluminum and other non-ferrous metals from industrial waste and solid waste. It is widely used in environmental protection industries, like waste classification, waste electrical and electronic equipment recycling, and the treatment of non- ferrous metal industrial materials. The separation efficiency is good for a wide range of non-ferrous metals, which features strong adaptability, and reliable mechanical structure, high efficiency in separation.
Recovering non-ferrous metals such as aluminum, copper, and zinc from automotive industrial waste
Automatic cleaning of aluminum beverage cans from mixed waste recycling
Separate aluminum pull rings, aluminum bottle caps, etc. from waste glass fragments
Separation of non-ferrous metals from incinerator ash
Recover aluminum from shredded waste
Removal of aluminum impurities in foundry sand
Remove aluminum impurities from plastic particles
RELATED PRODUCTS
Our company has a complete and advanced production line, and the products are safe and reliable. Our equipment is sold all over the world, with our customers and products in Australia, New Zealand, the Philippines, and India. Customers rate our assembly and after-sales service very highly
As plants continue to increase in size to take advantage of economies of scale, the Ejet' eddy current separators have been engineered to achieve better performance at a smaller size than traditional magnets.
Trommel Screen
Trommel screen, or rotary screen, is a kind of mechanical screening machine which is widely used in separation operations. It controls the material separation by particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter on each section is the same.
Air Classification Machine
Air classifiers are commonly employed in industrial processes where a large volume of mixed materials with differing physical characteristics need to be separated quickly and efficiently.
In a shredder system commonly designed for vehicles, the shredded material is subjected to air separation before the separation of steel and iron material. This creates a light fraction capable of flight, known as the shredder light fraction (SLF). The heavy items from the air separation is - after separation of iron - the shredder heavy fraction (SHF).
Magnetic Separator
the model selection depends on the ferrous content.it is maybe a suspension overband magnetic separator, a drum magnetic pulley or just a magnetic plate that can fulfil the task of Magnetic metal recovery.
Eddy Current Separator
to reclaim the Precious nonferrous metals. those nonferrous metal recovery devices suitable for recovering nonferrous metals(such as aluminum/copper etc) from Inert Materials in recycling plants and waste treatment facilities, in plastic and wood recovery plants, in the recovery of metal from appliance crushing, cars, "computer" WEEE, and is essential in glass grinding plants and also in plants to recover aluminum cans.
Induction Stainless Steel Sorter
Induction sorter is detecting the inductive metal such as copper, aluminum, Zinc, Lead, stainless steel, print circuit board(PCB) and insolation wire etc through the imbed induction sensor under the belt. With high-pressure valve connected one line of nozzle after the high speed belt, eject those detected objects, the inductive sensor could be adjusted through software via the screen.
It is normally installed after eddy current in order to recover rest of metal after eddy current sorting such as copper, brass, zinc, aluminum and those could not be sorted by eddy current as stainless steel and insolation wire etc.
This was in 2004, when our founder, Mr. Wang, first used magnetism knowledge to make research and designed the first set eccentric pole eddy current separator in China. Thus we are fully aware of this responsibility in sorting resources field for nonferrous metal.
In the year 2006, with 25 years of magnetic experience, Ejet Magnet was Established. Keeping improvement for all kinds of magnetic separators, to provide high-quality and high-performance products is our own responsibility, moreover, offering the best solution and the most effective service is one of the higher-standard targets we are pursuing. Ejet has a strict quality control system for raw materials inspection, producing quality inspection, and machine testing.
With 4 members team, in the beginning, Ejet has grown through continuous product innovation and worldwide expansion to over 5000 square feet of manufacturing space and more than 100 employees.
The main products eddy current separators, magnetic separators, sensor sorters and AI technology machines for recycling industries had been exported to more than 50 countries.
Materials testing and machines OEM could be available for better solutions for metal recycling, plastic, glass cullet, construction waste, incineration bottom ash, Aluminum, and E-waste recycling. Also for food, chemical, and lithium battery industries.
Ejet after-sales service promises that within 15 minutes we will make a response to the customer. On the condition that some problems cannot be solved by calls or call videos, engineers are available to serve overseas.
Each Perfect Separation is EJET's commitment to you! We constantly pay attention to your separation result.
Ejet had been focused on magnetic separator design, and manufacturing for more than 17 years with rich experience. Ejet has been dealing with the construction of machines for bulk material handling.
Ejet® is a One-stop Source for Recycling Equipment used in Material Recovery Facilities, conveyors, Screening, and Magnetic Technology for all kinds of industry fields: Automotive Shredder Residue (ASR). Municipal Solid Waste. Incineration Bottom Ash. Mining Magnet.
17 YEARS FOCUS ON MAGNETIC SEPARATOR
20% ENGINEERS IN EJET OBTAIN MORE AND MORE NATIONAL PATENT
30 YEARS EXPERIENCE OF IN MACHINE DESIGNING
3000 SETS PRODUCTS HAD BEEN MANUFACTURED
24 HOURS AFTER-SALES SERVICE
1. Q: What kind of metal is the eddy current separator applied to?
A: Eddy Current Separator suitable for aluminum, copper, and brass.etc non-ferrous scraps separation from non-metal materials of size >3mm.
2. Q: Which type should I use for my recycling plant?
A: In order to recommend the most suitable model, please let us know the material`s situation .including the composition, size, handling capacity and expected separation result.
3. Q. What is the MOQ of your machine?
A: Our MOQ is 1 set
4. Q: What are the pros and cons of a concentric pole rotor compared with and eccentric rotor design?
A: The eccentric type is much more suitable for the complicated material situation, The eccentric rotor design reduces long-term wear due to heated ferrous build up, and can effectively avoid the device damage caused by impurity ferrous metal.
Exclusive the ferrous influence, the concentric type has a little bit better separation effect but must make sure no ferrous exist.
5. Q. How long is the machine warranty period?
A: the product warranty period is 12 months
For details, or for longer the machine Warranty Period.
Try to Read This -------- Our Service
1. Maintenance free of charge for 12 months .
2. We will provide the consumable parts at an agency price.
3. 24 hours online service, free technical support.
4. Machine has been adjusted before delivery, operation disk is included in the delivery. If there is any other questions, pls kindly tell me.
5. We have manual instruction and Videos for software Installation, operation and machine's using and maintenance; We will send professional technician to customers' factory, provide them two-weeks training, including working principle of machine, Auto CAD drawing, common problems and solution, etc.
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1. What is the MOQ of your machine?
A: Our MOQ is 1 set
2. How long is the machine warranty period?
A: the product warranty period is 12 months
3.What kind of metal is eddy current applied to?
A:Eddy Current Separator suitable for aluminum, copper, brass.etc non-ferrous scraps separation from non - metal materials of size >3mm.
4.Which type should I use for my recycling plant?
A: In order to recommend the most suitable model, please let us know the material`s situation .including the composition , size ,handling capacity and expected separation result .
5.What are the pros and cons between a concentric pole rotor compared with and eccentric rotor design?
A: The eccentric type is much suitable for complicated material situation , The eccentric rotor design reduces long-term wear due to heated ferrous build up ,can effectively avoid the device damage caused by impurity ferrous metal.
Exclusive the ferrous influence , the concentric type have a little bit better separation effect,but must make sure no ferrous exist.
Our machine has been exported over 60 countries and Acquired unanimous praise from international friends