Ash Processing Machines for Metal Separation From Municipal Solid Waste

• After-sales Service: Spare Parts Will Providing for Free in Guarantee
• Warranty: 1 Year
• Type: Shredded Scraps Metal Recycling
• Automation: Automatic
• Certification: ISO, CE
• Suitble Working Plant: Incinerator Waste to Energy Recovery Plant
• Model NO.: ECS
• Typically Feature: High-Grade Aluminum Nonferrous Concentrate
• Suitable Material: Landfill &Incinerator Bottom Ash in Wastetoenergy
• Purity of Non-Ferrous Scrap: up to 85-95%
• Application: Metal Recycling Equipment
• Product Keyword: Incinerator Bottom Ash Recycling
• Features: Sorting Machine for Msw Bottom Ash
• Feeding Size: Greater Than or Equal to 3mm
• Color: as Required
• Motor Power: 3.0/0.75
• Recovery Rate: 98.5-99.5%
• Power: 5.5+3.0_0.55*2(Kw)
• Processing Capacity: 1-12t/H for Non-Magnetic Materials Separation
• Transport Package: Packed by Wooden Case or Whole Container
• Specification: ECS-220P
• Trademark: JSYY/EJET
• Origin: Liaoning, China
• HS Code: 85051190
• Production Capacity: 50 Sets Per Month

Product Description

Slag & Ash Processing Machines
for metal separation from municipal solid waste incineration bottom ash


Waste Incineration Bottom ash (IBA ) is a product of the waste-to-energy (WtE) process from the energetic usage of municipal solid waste in which municipal solid waste (MSW), industrial waste, or commercial waste is burned to generate warmth and electricity for households.

 

The production of bottom ash is rising because MSW is increasingly incinerated. Bottom ash is landfilled in many countries. However, the material is suitable as a building material from a civil engineering viewpoint, e.g. for embankments and foundations of roads. Bottom ash contains a considerable amount of non-ferrous and ferrous metals that should be removed for such an application.

The Incinerator slags contain a particularly high proportion of recoverable metals such as ferrous metals, heavy copper, and light aluminum .and a significant proportion of noble metals such as gold and silver are present in the <2 mm grain range.
 

Typical metal particles separation from solid waste Incinerator Bottom Ash (IBA) 

1. Magnetic Separation System :
the model selection depends on the ferrous content.it is maybe a suspension overband magnetic separator, a drum magnetic pulley, or just a magnetic plate that can fulfill the task of Magnetic metal recovery

Overband Magnetic Separator	Drum Magnet	Pully Magnet

 

2. Trommel Screen :

or rotary screen is a kind of mechanical screening machine for slag/IBA treatment that is widely used in separation operations. It controls the material separation by particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter in each section is the same.

 

3. Non-ferrous metallic particles recover by Eddy current separator :
The principle of the eddy current separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on the application, are spun at high revolutions (over 3000 rpm) to produce an 'eddy current'. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible.

eddy current separators are commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created.
These eddy currents repel materials with varying degrees of force depending on their composition. Thus, able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap and remove metallic particles and contaminants from glass and other substances. In fact, eddy current separators offer a cost-effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits.
 

Eccentric pole Eddy current Separator

Concentric Pole Eddy Current Separator

Ultra High-Frequency Fnes Eddy Current Separator

 

4. Induction stainless steel sorter  

The induction sorter is detecting the inductive metal such as copper, aluminum, Zinc, Lead,  stainless steel, print circuit board(PCB) and insolation wire, etc through the imbed induction sensor under the belt. With a high-pressure valve connected to one line of the nozzle after the high-speed belt, eject those detected objects, the inductive of the sensor could be adjusted through software via the screen.

It is normally installed after eddy current in order to recover the rest of the metal after eddy current sorting such as copper, brass, zinc, and aluminum, and those that could not be sorted by eddy current as stainless steel and insolation wire, etc.

 

Company Profile

This was in 2004, when our founder, Bingxun Wang, first used magnetism knowledge to make research and designed the first set eccentric pole eddy current separator in China. Thus we are fully aware of this responsibility in sorting resources field for nonferrous metal. 
In the year 2006, with 30 years of magnetic experience Ejet Magnet was Established, Keeping improvement for all kinds of magnetic separators, to provide high quality and high-performance products is our own responsibility, moreover, to offer the best solution and the most effective service is one of the higher-standard targets we are pursuing. Ejet has a strict quality control system for raw materials inspection, producing quality inspection and machine testing.     
With 4 members team in the beginning, Ejet has grown through continuous product innovation and worldwide expansion to over 5000 square feet of manufacturing space and more than 100 employees.
The main products eddy current separators, magnetic separators, induction sorters and AI technology machines for recycling industries had been exported to more than 50 countries.
Materials testing and machines OEM could be available for better solutions of metal recycling, plastic, glass cullet, construction waste, incineration bottom ash, Aluminum, and E-waste recycling. Also for food, chemical, and lithium battery industries.
Ejet after-sales service promises that within 15 minutes we will make a response to customer's consolations. On condition that some problems cannot be solved by calls or call videos, engineers are available to serve overseas.

Mainly Working plant of Magnetic Eddy Current Induction Metal Separation system 

Besides  Recycling, Which industrial branches can the Magnetic Separator and Eddy Current Separator be used in?

• Recovery of iron and steel scrap using shredder systems for shredded mixture scraps 
• separation and sorting for every task in Auto shredder residue: ASR
• Recovery of non-ferrous metals for recycling & secondary smelting
• Effective recovery & quality improvement of aluminum scrap
• Cable recycling: Optical sorting technology for recycling cables
• .Separation & sorting through all fractions in electrical scrap
• Automatic sorting of valuable residues recovers valuable materials from household and commercial waste, also for Separation and sorting recycling incineration bottom ash foundry residues
• Sorting & recycling of valuable materials from construction and demolition waste
• Plastic /glass sorting equipment for metal removal recycling

Recycling and waste processing	Machining and foundry industry	Thermal power plants	Paper industry	Tobacco industry
Ceramic and glass industry	Mining and quarrying industry	Cement and lime industry	Chemical industry, paints and lacquers	Wood industry