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Typical metal particles separation from solid waste Incinerator Bottom Ash (IBA)
1. Magnetic Separation System :
the model selection depends on the ferrous content.it is maybe a suspension overband magnetic separator, a drum magnetic pulley, or just a magnetic plate that can fulfill the task of Magnetic metal recovery
Overband Magnetic Separator | Drum Magnet | Pully Magnet |
2. Trommel Screen :
or rotary screen is a kind of mechanical screening machine for slag/IBA treatment that is widely used in separation operations. It controls the material separation by particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter in each section is the same.
3. Non-ferrous metallic particles recover by Eddy current separator
The principle of the eddy current separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on the application, are spun at high revolutions (over 3000 rpm) to produce an 'eddy current'. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible.
eddy current separators are commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created.
These eddy currents repel materials with varying degrees of force depending on their composition. Thus, able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap and remove metallic particles and contaminants from glass and other substances. In fact, eddy current separators offer a cost-effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits.
Eccentric pole Eddy current Separator | Concentric Pole Eddy Current Separator | Ultra High-Frequency Fnes Eddy Current Separator |
4. Induction stainless steel sorter
The induction sorter is detecting the inductive metal such as copper, aluminum, Zinc, Lead, stainless steel, print circuit board(PCB) and insolation wire, etc through the imbed induction sensor under the belt. With a high-pressure valve connected to one line of the nozzle after the high-speed belt, eject those detected objects, the inductive of the sensor could be adjusted through software via the screen.
It is normally installed after eddy current in order to recover the rest of the metal after eddy current sorting such as copper, brass, zinc, and aluminum, and those that could not be sorted by eddy current as stainless steel and insolation wire, etc.
Besides Recycling, Which industrial branches can the Magnetic Separator and Eddy Current Separator be used in?
Recycling and waste processing
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Machining and foundry industry
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Thermal power plants
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Paper industry
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Tobacco industry
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Ceramic and glass industry
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Mining and quarrying industry
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Cement and lime industry
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Chemical industry, paints and lacquers
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Wood industry
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