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UBC (Used Beverage Can) Processing
In aluminum profiles recycling solutions typical input, the material will be soft and hard aluminium material, clean as well as contaminated material, sheets, blanks, profiles, litho, castings, turnings, foils, UBC (used beverage can), "old rolled aluminum" and many others
Eddy current separators are commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created.
This mobile magnetic separation system could effectively make the aluminum, copper and other metals can be separated from bulk flows, much more suitable for construction and demolition waste, refuse-derived fuels and industrial waste, glass, plastic, wood, among other things.
In a world of depleting natural resources, the race is on to find faster, cheaper, more efficient ways of reclaiming and recovering raw materials, as well as improving the purity and reducing the risk of contamination during their processing. One of the more recent and exciting innovations in material separation is the non-ferrous eddy current separator and now it is revolutionizing efforts to reduce waste and damage to the environment by recovering valuable non-ferrous metals from municipal and industrial refuse.
Sorting and separating ferrous metals using magnetized systems has been standard practice for many years. Recovering non-ferrous metals, however, was a labor intensive, costly and time-consuming exercise, only feasible from bulk materials like incinerated refuse and fragmentized car scrap. It menace metal mixes, such as brass, copper, aluminum and steel were relatively worthless as a mixture and were often landfilled. Lt was like pouring money-and vital natural resources-down that drain
EJET`s whole metal recycling equipment separates metal scraps and waste
Metal recycling system to separate meral scraps (such as aluminum, steel, Stainless steel, copper, brass metals )from shredder residue and fluff, widely used in municipal recycling facility (MRF) municipal solid waste facility (MSW), scrap residue and other recyclables(auto shredding residue operations, glass cullet, electronic scrap, UBC reclamation, etc)
1. Shredding /crushing system
The shredding of metal scrap represents the first step in the recycling cycle, regardless of whether your metal scrap comes from the metalworking industry, automotive industry, electrical industry or waste industry. Typical applications include punching waste, beverage cans, profiles, car body parts, sheet metal waste and aluminum scrap of all kinds.
2. Air classification machine :
in a shredder system commonly designed for vehicles, the shredded material is subjected to air separation before the separation of steel and iron material. This creates a light fraction capable of flight, known as the shredder light fraction (SLF). The heavy items from the air separation are - after the separation of iron - the shredder heavy fraction (SHF). Air classifiers are commonly employed in industrial processes where a large volume of mixed materials with differing physical characteristics need to be separated quickly and efficiently.
3. Trommel screen :
or rotary screen is a kind of mechanical screening machine which is widely used in separation operation. It controls the material separation by particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter on each section is the same.
4. Magnetic Separation System:
the model selection depends on the ferrous content.it is maybe a suspension overband magnetic separator, a drum magnetic pulley or just a magnetic plate can fulfill the task of Magnetic metal recovery
5. Eddy Current Separator :
To then separate the majority of recoverable non-ferrous metals by eddy current separators. Even under the toughest operating conditions our non-ferrous metal separators with eccentric magnetic pole systems have reliably separated a high-grade non-Fe metal fraction (ZORBA).
The principle of the eddy current separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an 'eddy current'. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible.
Eddy current separators are commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created.
These eddy currents repel materials with varying degrees of force depending on their composition. Thus, able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap and remove metallic particles and contaminants from glass and other substances. In fact, eddy current separators offer a cost effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits.
6. Induction Stainless Steel Sorter
Induction sorter is detecting the inductive metal such as copper, aluminum, Zinc, Lead, stainless steel, print circuit board(PCB) and insolation wire etc through the imbed induction sensor under the belt. With high pressure valve connected one line of nozzle after the high-speed belt, eject those detected objects, the inductive of sensor could be adjusted through software via the screen.
It is normally being installed after eddy current in order to recover rest of metal after eddy current sorting such as copper, brass, zinc, aluminum and those could not be sorted by eddy current as stainless steel and insolation wire etc.
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Other mainly application of the magnetic eddy current sorting system
Besides the aluminum prifiles and used beverage cans (UBC) processing ,eddy current separator is able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap, and remove metallic particles and contaminants from glass and other substances. In fact, eddy current separators offer a cost effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits.
These systems use the latest and most effective magnetic circuits to produce strong eddy current forces, which maximizes efficient separation. Also incorporated are proven design features, such as quick and easy machine adjustments, single source dependability, and energy efficiency.
1.Recovery of iron and steel scrap using shredder systems for shredded mixture scraps
2.separation and sorting for every task in Auto shredder residue: ASR
3.Recovery of non-ferrous metals for recycling & secondary smelting
4.Effective recovery & quality improvement of aluminium scrap
5.Cable recycling: Optical sorting technology for recycling cables
6.Separation & sorting through all fractions in electrical scrap">
7.Automatic sorting valuable residues recover valuable materials from household and commecial waste ,also for Separation and sorting recycling incineration bottom ash foundry residues
8.Sorting & recycling of valuable materials from construction and demolition waste
9.Plastic /glass sorting equipment for metal removal recycling
Company Information
This was in 2004, when our founder, Mr. Wang, first used magnetism knowledge to make research and designed the first set eccentric pole eddy current separator in China. Thus we are fully aware of this responsibility in sorting resources field for nonferrous metal.
In the year 2006, with 25 years of magnetic experience, Ejet Magnet was Established. Keeping improvement for all kinds of magnetic separators, to provide high-quality and high-performance products is our own responsibility, moreover, offering the best solution and the most effective service is one of the higher-standard targets we are pursuing. Ejet has a strict quality control system for raw materials inspection, producing quality inspection, and machine testing.
With 4 members team, in the beginning, Ejet has grown through continuous product innovation and worldwide expansion to over 5000 square feet of manufacturing space and more than 100 employees.
The main products eddy current separators, magnetic separators, sensor sorters and AI technology machines for recycling industries had been exported to more than 50 countries.
Materials testing and machines OEM could be available for better solutions for metal recycling, plastic, glass cullet, construction waste, incineration bottom ash, Aluminum, and E-waste recycling. Also for food, chemical, and lithium battery industries.
Ejet after-sales service promises that within 15 minutes we will make a response to the customer. On the condition that some problems cannot be solved by calls or call videos, engineers are available to serve overseas.
Each Perfect Separation is EJET's commitment to you! We constantly pay attention to your separation result.
Ejet had been focused on magnetic separator design, and manufacturing for more than 17 years with rich experience. Ejet has been dealing with the construction of machines for bulk material handling.
Ejet® is a One-stop Source for Recycling Equipment used in Material Recovery Facilities, conveyors, Screening, and Magnetic Technology for all kinds of industry fields: Automotive Shredder Residue (ASR). Municipal Solid Waste. Incineration Bottom Ash. Mining Magnet.
17 YEARS FOCUS ON MAGNETIC SEPARATOR
20% ENGINEERS IN EJET OBTAIN MORE AND MORE NATIONAL PATENT
30 YEARS EXPERIENCE OF IN MACHINE DESIGNING
3000 SETS PRODUCTS HAD BEEN MANUFACTURED
24 HOURS AFTER-SALES SERVICE
1. Q: What kind of metal is the eddy current separator applied to?
A: Eddy Current Separator suitable for aluminum, copper, and brass.etc non-ferrous scraps separation from non-metal materials of size >3mm.
2. Q: Which type should I use for my recycling plant?
A: In order to recommend the most suitable model, please let us know the material`s situation .including the composition, size, handling capacity and expected separation result.
3. Q. What is the MOQ of your machine?
A: Our MOQ is 1 set
4. Q: What are the pros and cons of a concentric pole rotor compared with and eccentric rotor design?
A: The eccentric type is much more suitable for the complicated material situation, The eccentric rotor design reduces long-term wear due to heated ferrous build up, and can effectively avoid the device damage caused by impurity ferrous metal.
Exclusive the ferrous influence, the concentric type has a little bit better separation effect but must make sure no ferrous exist.
5. Q. How long is the machine warranty period?
A: the product warranty period is 12 months
For details, or for longer the machine Warranty Period.
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