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Dual-pass Eddy Current Separator
aka Two-Belt Dual-Pass Ultra High-Frequency Magnetic Eddy Current Separator
Ejet magnet designed and manufactured a Dual-Pass Eddy Current Separator (DPECS) that will allow for optimum separation of ferrous and non-ferrous metals.
A compact and highly standardized modular system with a high degree of automation.
DPECS a floor area of 6 to 7 square meters is sufficient, one set is enough.
(DPECS model selection depends on plant size and local conditions).
Dual-pass Eddy Current Separator (ECS) use for complete metal recovery. Ejet magnet designed and manufactured a dual-pass Eddy Current Separator (ECS) that will allow for optimum separation of non-ferrous metals. Eddy current separators are now widely used in varied recycling industries, but the existing technical solutions all use a single-rotor single-layer structure. In order to improve the sorting rate of the appealed materials, it is necessary to use two eddy current separators in series to achieve the purpose. A dual-pass process where the material passes through the second Eddy Current Separator providing a clean, high-quality end-product.
After car bodies are shredded in the automobile demolition industry, Drum electromagnet, Belt, and permanent Pulley Magnets remove the ferrous magnetic metal, Eddys currents are used to remove the non-ferrous metals (NF).and the induction stainless steel sorter to remove the remaining valuable stainless steel
Eddy-Current separators remove all kinds of non-ferrous metals and NF-alloys such as aluminum, steel, copper, brass, gold and silver from non metallics such as foam, plastic and carpeting found for instance from Waste (C&I / C&D / RDF / MRF municipal recycling facility/ WTE); construction and demolition waste; WEEE (electronic waste scrap); scrap metal; shredder-residue (ASR / SHF / SLF / Fluff); IBA (Incineration Bottom Ashes); municipal solid waste facility (MSW )biomass, wood, compost, paper, glass, rubber, plastics, UBC reclamation and other recyclables.
New Ultra High-Frequency Eddy Current Separator with a high gauss at the belt's surface, a large number of magnetic poles running at higher RPMs creates ultra high-frequency changes, Ultra High-Frequency (UHF)Eddy Current Separator used for recovery of ultra-fine aluminum, copper and other nonferrous fines materials that missed by traditional eddy current separators on Auto-shredding recycling (ASR). the eddy rotor of UHF ECS combination of designed to produce exceptionally resulting superior separation of fine nonferrous and even bare copper wire.
• This Two-pass UHF Eddy Current Separator for optimum recovery of aluminum copper and other nonferrous small particle sizes fines materials and even bare copper wire from Waste Incineration Bottom Ash (IBA)
• with a Large Number of Frequency Changes, High-Speed Rotary and Strong Magnetic Field Rotor, this innovative new model with superior recovery performance.
• typically suit for Waste Incinerator WI Bottom Ash IBA from burning waste (such as residual MSW, commercial, industrial and RDF), fine-grained PET PlasticPolymer recycling, Foundry Residues Ash, ICW InsulatedCopperWire processing and ASR Auto Fines scraps recycling that the nonferrous metallics fines may miss on traditional eddy current separators.
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For stainless steel and and aluminum copper wire sorting you can also consider our induction sensor sorter
Induction sorter is detecting the inductive metal such as copper , aluminum, Zinc, Lead, stainless steel, print circuit board(PCB) and insolation wire etc through the imbed induction sensor under the belt. With high pressure valve connected one line of nozzle after the high speed belt, eject those detected objects, the inductive of sensor could be adjusted through software via the screen. It is normally being installed after eddy current in order to recover rest of metal after eddy current sorting such as copper, brass, zinc, aluminum and those could not be sorted by eddy current as stainless steel and insolation wire etc. |
Mainly machine of the valuable metal sorting system after the crusher
Scap metal sorting system in bulky-waste crush line to ensure the optimum recovery of valuable metal, ferrous and nonferrous, coarse or fine from shredded city recyclable waste. the effcient and effectivily magnetic metal sorting equipment composed by 4 parts:
1.magnetic sorting equipment :removing ferrous metals(iron/steel) from shredder residue and split into two different fractions.to purify free-flowing powders and granular materials or concentrate and reclaim products in material. such as powerful Electromagnetic Drum , Suspension type magnetic separator and high deep magnetic fields Magnetic Pulley
2.The non-ferrous metal sorting system of scrap and crushed materials ,Eddy Current aluminium/copper separator:repel non-ferrous metals(such as aluminum, die-cast metal, copper,zinc and other value metals)from incoming materials get the high levels of purity and highest value product.
This rugged, effective and reliable copper & aluminium eddy curent sorting equipment are increasingly used wherever separation of non-ferrous metals from a product stream(such as plastics, glass, electronic scrap, automobile shredder residue, bottom ash, foundry sand, trash, co-mingle recyclables etc). can give a more valuable product, whether the end use is in recycling, waste reduction, raw material production or any other process whereby separation is beneficial.
New Ultra High-Frequency Eddy Current Separator with Ultra High-Frequency Rotor and Large Number of Frequency Changes generate High Surface Gauss make the ultra-fine-grain fraction can be processed to Superior Separation / recovers ultra-fine aluminum, copper and other nonferrous fines materials typically missed on traditional eddy current separators from ASR
3. Vibrating feeder, Belt Conveyor, Bucket Elevate, Screw feeder, etc other handling equipment required not only supplying and cutting out materials but also passing materials smoothly to the next process
Mainly application of automatic metal separation sorting /separation system